A leading Gellan and Xanthan Gum manufacturer in Okmulgee, OK, was facing significant challenges with its aging belt filter press. The declining efficiency of the equipment, coupled with increasing maintenance costs, prompted the facility to seek a more effective dewatering solution. After evaluating various technologies, the facility selected the Esmil MDQ-505CS Multi-Disk Screw Press for its superior performance. During the manufacturing and installation phase, Esmil provided a temporary trailer-based MDQ-404CS screw press to ensure uninterrupted dewatering operations. Once the MDQ-505CS was installed, the facility achieved impressive improvements in dewatering efficiency, processing up to 200 gallons per minute (gpm) with a final cake dry solids (DS) content of 15%.
Client Overview:
The facility, located in Okmulgee, OK, specializes in the production of Gellan and Xanthan Gum. As part of its wastewater treatment operations, the facility generates substantial amounts of aerobically stabilized sludge, which requires efficient dewatering to manage effectively.
Challenges:
For years, the facility relied on an old belt filter press for its dewatering needs. However, the aging equipment had become increasingly inefficient, leading to high maintenance costs, poor dewatering performance, and increased expenses related to sludge hauling. With these operational challenges mounting, the facility began exploring alternative dewatering technologies that could enhance efficiency, reduce costs, and improve overall sludge management.
Solution:
After conducting a series of pilot tests with various dewatering technologies, the facility determined that Esmil’s MDQ-505CS Multi-Disk Screw Press was the most efficient solution for handling its aerobically stabilized sludge. This model was chosen for its ability to process large sludge flows with consistent performance and low energy consumption.
While the MDQ-505CS was being manufactured and installed, Esmil provided the facility with a temporary trailer-based MDQ-404CS screw press. This mobile unit ensured that dewatering operations could continue without interruption, maintaining continuity in sludge management and avoiding any operational downtime.
Performance:
The MDQ-505CS Multi-Disk Screw Press delivered outstanding results, processing up to 200 gallons per minute (gpm) of aerobically stabilized sludge with an initial solids content of 1.5%. The system consistently produced a final cake with a dry solids content of 15%, significantly improving the facility’s dewatering efficiency compared to the old belt filter press.
The new system not only enhanced dewatering performance but also reduced the need for frequent maintenance, thereby lowering operational costs. The improved dewatering process led to a reduced volume of sludge, resulting in fewer sludge hauling trips and associated cost savings. Additionally, the temporary use of the MDQ-404CS trailer-based unit ensured uninterrupted dewatering operations during the installation of the MDQ-505CS, avoiding potential disruptions.
Main Advantages of the Esmil MDQ Multi-Disk Screw Press:
- High Throughput Capacity: The MDQ dewatering press efficiently handles large volumes of sludge, making it ideal for facilities with high processing demands.
- Optimized Sludge Management: The system produces a consistently high dry solids content in the final cake, significantly reducing sludge volume and lowering disposal costs.
- Durability and Reliability: Built with robust materials and a focus on longevity, the MDQ Multi-Disk Screw Press requires minimal maintenance, ensuring reliable operation with reduced downtime.
- Energy-Efficient Operation: The MDQ screw press operates with low energy consumption, contributing to overall cost savings and sustainability efforts.
- Ease of Integration: The system’s design allows for seamless integration into existing facilities, with user-friendly controls that simplify operation and monitoring.
Made in the USA with Compliance to US Standards:
The MDQ-505CS Multi-Disk Screw Press, along with the entire temporary MDQ-404CS unit, is proudly manufactured in the USA, adhering to strict US standards such as ASME and BABA. This compliance ensures safety, reliability, and quality, making Esmil’s solutions a trusted choice for wastewater treatment facilities across the country.
Equipment:
- MDQ-505CS Multi-Disk Screw Press
- Polymer Feeder Velodyne
- Control System
Conclusion:
Esmil Corp.’s MDQ-505CS Multi-Disk Screw Press has significantly improved the dewatering efficiency for the Gellan and Xanthan Gum manufacturer in Okmulgee, OK. The successful installation of this high-performance system has reduced operational costs, improved sludge management, and ensured continuity in operations, thanks to the temporary use of the MDQ-404CS trailer-based unit during the installation phase. This project underscores Esmil’s commitment to delivering reliable, high-quality dewatering solutions that meet the specific needs of its clients.
